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Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming

Examens de client
nous coopérons avec JINCHENG AEROSOL VALVE depuis plus de 5 ans, la qualité est excellente, les communications sont toujours rapides. si des problèmes sont signalés, ils le résoudront rapidement à toute satisfaction.

—— ARTEM

En tant que détaillant dans l'industrie des valves aérosols, nous travaillons avec JINCHENG depuis de nombreuses années. Pourquoi choisissons-nous le JINCHENG pour plusieurs raisons différentes. Tout d'abord, la qualité du produit est parfaite. Leurs produits sont de conception nouvelle et uniques en termes de point de vente. Particulièrement adapté au marché européen. A chaque fois ils nous donnent toujours de bons conseils et du design.

—— Daniel

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Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming
Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming

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Détails sur le produit:
Lieu d'origine: Chine
Nom de marque: Jincheng
Conditions de paiement et expédition:
Quantité de commande min: 1
Prix: Négociable
Détails d'emballage: Cartons
Délai de livraison: 5-10 jours ouvrables
Conditions de paiement: LC, D/A, D/P, T/T, Western Union, MoneyGram

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming

description de
Vitesse de production: 60-80 canettes/minute Volume de dépôt :: :10-1200ml
Exactitude de remplissage: ±1% Taille de la boîte : diamètre: 35-70mm
Taille de la boîte :, hauteur :: 85-310num Presstre d'air comprimé :: 0.7-0.85mpa
Consommation d'air :: 3 mètres cubes/min Alimentation: AC380V/50Hz/1,1KW
Mettre en évidence:

fully automatic aerosol filling machine

,

aerosol production line for cosmetics

,

integrated gassing seaming aerosol machine

Fully Automatic Aerosol Filling Production Line

High-Volume Cosmetic and Household Product Manufacturing Solution
Our state-of-the-art automatic aerosol filling production line represents the pinnacle of efficiency and reliability in industrial packaging machinery. This fully integrated system handles the entire canning process, from empty container feeding to final discharge of perfectly filled, crimped, and propellant-charged aerosol cans. Designed for high-volume manufacturers, this automated assembly system eliminates manual bottlenecks while ensuring consistent, high-quality output.

Key Features
  • Fully synchronized automatic aerosol filling process for maximum production efficiency
  • Integrated precision liquid filling, valve crimping, and propellant gassing in one seamless operation
  • User-friendly PLC control panel for easy system management and monitoring
  • Constructed from durable, industrial-grade materials for long-term reliability
  • Modular canning system design allows for future expansion and customization
Standard Equipment Configuration
No. Basic Machine Qty
1 Can arranging machine 1 set
2 Automatic four heads liquid filling machine for 65mm dia. (4 heads liquid filling & 1 head valve inserter & 1 head valve center & 1 head crimping) with auto up-down function 1 set
3 Automatic sealing & four heads gas filling machine for 65mm dia. with booster pumps and auto up-down function 1 set
4 Conveyor, ex-motor and packing table 1 set
Optional Equipment
No. Optional Machine Qty
5 Automatic ball filling machine 1 set
6 Automatic valve sorter machine 1 set
7 Automatic weighing machine 1 set
8 Automatic water bath leakage tester 1 set
9 Ink jet belt with printer 1 set
10 Automatic nozzle presser with nozzle hopper 1 set
11 Automatic cap presser for 65mm dia. with cap elevator 1 set
12 Changeable mold parts for diameter 52mm cans 1 set

Can Feeding Arranging Machine
Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 0
The machine is driven by an Ex-proof motor for cans transportation and positioning, ensuring no squeezed, blocked, or inverted cans. Speed can be adjusted freely and steplessly.
Explosion-proof motor power 0.55kw
Speed range 4.5-23r/min
Overall size 2000*1280mm
Stainless steel plate 1.2mm thick 304 GB

Automatic Liquid Filling Machine
Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 1
The machine consists of four liquid filling systems, all pneumatically controlled. Each head can be controlled separately with "no can, no filling" functionality. All liquid-contact parts are 304 stainless steel.
Filling precision ≤ ± 1%
Filling speed 60-70cans/min
Capacity of each filling head 30-300ml
Liquid filling head 4 heads
Working pressure 0.6-0.7MPa

Automatic Gas Filling Machine
Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 2
Equipped with one sealing head, 4 gas filling heads, 2 booster pumps, and a gas storage tank with energy accumulator. Features guiding devices at inflating heads for minimal gas leakage. Suitable for LPG, DME, N2, CO2.
Filling precision ≤ ± 1%
Filling speed 60-70cans/min
Capacity of each filling head 30-300ml
Gas filling head 4 heads
Working pressure 0.6MPa

Conveyor System
Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 3
Conveyor length Customized to workshop
Explosion-proof motor 1.1kw
Packaging table 1500 * 900mm (customizable)

Automatic ball filling machine

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 4

The machine consists of transmission mechanism, sorting mechanism and automatic ball dropping mechanism. The steel balls are in the sorting and the sorting mechanism automatically sorts them out. Under the action of the sorting mechanism, the steel balls are automatically dropped into the aerosol cans according to the designed quantity, 1 to 4 balls can be dropped each time. The biggest advantage of this machine is that it can be moved and connected to the conveying line, no steel balls are dropped when there is no can, and the aerosol cans do not move when there are no steel balls.

 

Ball filling quantity

2pcs/time

Voltage

0.37kw

Speed

50-70cpm

Automatic valve inserting machine

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 5

The machine consists of a valve sorter, transported by pipeline, air as power to send the valves to the automatic production line on the valve machine, automatically place the valve and pressed on the mouth of the can, increasing the quality of sealing, saving labour and improving production efficiency.

 

Applicable valve

1inch

Filling speed

60-70cans/min

Power

AC380V 0.37KW


Automatic weighting machine 

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 6

This machine adopts advanced weight sensor with special detection device and uses Siemens PLC and Schneider low voltage electrical component, the electricity parts are protected with explosion proof device, also with the function such as adjustable stepless motor, human-computer dialogue interface, related fault and waiting for feeding indicator, it could detect the weight for each finished can, and reject the unqualified can automatically. It has advantage of easy operation, fast speed, high accuracy and good stability.

 

 

Allowance

≤±1g

Max. weight

0-1500g

Capacity

60-70cans/min

Working pressure

0.5MPa

Suitable can diameter

35-73mm

Suitable can height

90-330mm

Power

AC220V


Automatic water-bath leak tester 

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 7

This machine conveying the can from conveyor to main body by explosion-proof motor driving main sgaft and screw can-divide device; the main shaft drive the hanging type sprocket to circulate continuously, so as to achieve can rotary, raise, and the hanging paw will be compressed and rebound then to finish the hanging of the can; by guide sprocket, enter into the water tank smoothly, after soaking 3-5min, the worker could observe the soaking situation and to check whether it is leaking or not through inspection window, if the can is leaking, we could take out it through the window, those tested cans will be dried the residual moisture by blower and side wind, after enter main machine body, the can could be dropped off by drop-can system, and then conveyed to the conveyor by outlet star wheel, drying system is hot air provided by blower to ensure the drying effect.

 

Temperature accuracy

± 1

Water heating power

45kw

Drying power

3kw

Water tank capacity

1.1m3 

Max air consumption

3 m3/min/0.6MPa

Capacity

60-70cans/min

Main Drive Power

2kw

Soaking time

3-5min

Suitable can diameter

35-73mm

Suitable can height

90-330mm


Automatic ink-jet belt with printer

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 8

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 9

This machine uses imported conveyor, the aerosol cans are driven by the ex-proof motors into the track for spray.

The printer has more than 6 languages for the interface, it has a very strong function of counting and text printing such as producing date, batch number and expiry date, and also it can be connected to a computer for input a graphic imprint such as logo. It has the function of self cleaning the printing head, ink and solvent are separate into two containers, and there is individual liquid level alarm system for a friendly reminding.

 

Motor Power

Motor Power

Transmission speed

Transmission speed

Font size

Font size


Automatic actuator presser 

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 10

The machine consists of a sorting device, a nozzle transport rail and main machine. 10,000 nozzles can be put in the sorting vibrating plate at one time. The vibrating plate automatically collates into the rail and delivers the nozzles to the star wheel of the main machine under the action of compressed air. The main machine drives the aerosol cans and nozzles to glide to a predetermined position, the nozzle press mechanism receives a signal and the cylinder presses down to press the nozzles on the valve core, the speed and pressure of the downward can be adjusted to ensure that the nozzles are pressed and no raw material is sprayed out. The movement of the machine is fully automated, no need for manning, really achieve the effect of saving manpower.

 

Capacity

50-70cans/min

Power

No

Pressure

≥0.6Mpa

Air consumption

≥0.3m³/min

Automatic cap presser for 65mm dia within cap elevator

Fully Automatic Aerosol Filling Production Line for High-Volume Cosmetic and Household Product Manufacturers with Integrated Gassing and Seaming 11

The machine consists of cap feeder, sorter, rail and a main machine. The feeder hopper can put the some caps in it, and will automatically convey the caps into the sorting machine with automatic detection of falling material device. The material sorter automatically arranges the cap into the rail and delivers it to the star wheel of the main machine under the action of compressed air. The main machine drives the aerosol can and the cap to slide to a predetermined position, and the pressure mechanism of the cap receives a signal and presses down the air pressure to press the big lid on the aerosol can. The speed and pressure of the downward pressure can be adjusted. The movement of the machine is fully automatic, no need for manned operation, which really achieves the effect of saving manpower.


Capacity

60-70cans/min

Power

AC220V, 50HZ

Pressure

≥0.6Mpa

Air consumption

≥0.3m³/min

Cap elevator motor

0.37KW


Frequently Asked Questions

What is the maximum output speed of this automatic aerosol filling line?
The production capacity varies by model and container size, but our standard high-speed lines achieve outputs of up to 120 cans per minute, depending on the specific application.

How does the machinery ensure accurate filling of both the concentrate and the propellant?
The system uses precision piston fillers for the liquid concentrate and highly accurate mass-flow meters for the propellant, all controlled and verified by the central PLC to guarantee consistency.

Can this automated assembly line handle different can sizes and valve types?
Yes, the line is designed with changeover parts and programmable settings that allow for relatively quick switchovers between different can diameters/heights and valve specifications.

What kind of training is provided for our production floor operators?
We provide extensive on-site training covering daily operation, changeovers, routine troubleshooting, and safety procedures.

What is the typical lead time for installation and commissioning?
Typically 4 to 6 months from order to full commissioning, including manufacturing, factory acceptance testing, and on-site installation.

Coordonnées
Hebei Jincheng Aerosol Valve Manufacture

Personne à contacter: Mr. tonny xue

Téléphone: 0086 13930718883

Télécopieur: 0086-317-5200883

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